PROCESS

HANK S DYEING PROCEDURE
(Followed by over 95% viscose thread manufacturers)

DISCOVERY PROCEDURE
(PACKAGE DYEING)

OUR ADVANTAGE OVER LOCAL DYEING

SINGLE PLY YARN
TO
2 PLY YARN

Use doubling machines to convert ( package wt approx) 100-120 gms . / bobbin
8 -10 knots in 1 kg

High speed  TFO   machines up to 1200gms knotless package

Bigger knotless package
(less knots mean less thread and needle breakage)

SELECTION OF DYE STUFF

Mixed dye stuffs are used 
Some colors are dyed with vat dyes, some in direct dyes and even some colors in naphtha based dyes. Self certified eco friendly.

Only certified eco-friendly Dye stuffs are used. Majority of dyes are procured from MNC’s like Ciba etc.

ECO Friendly Testing results.

DYEING PROCESS

Hanks dyeing in dye bath tubs
Some even use dip dyeing .

Package dyeing ,use of hi-tech
High temp and high pressure machines.

Bigger lots
No patchy dyeing.
Fast colors

COLOR  MATCHING

Majority done by local color masters without any technical knowledge

Fully computerized color matching system (Spectrophotometer)

Very good repeats. Color matching in different light sources possible.

DRYING

Majority drying is done openly under sun or indirect heated chamber dryers

Radio frequency dryers

No difference in shade after drying.
No effect on production plans due to change in season

FINAL PACKAGE

Final winding on card board spools

Available in large variety of final packages 730 mtrs  cop and 1830 mtrs    Y-cone .fully computerized length measuring and pressure roller precision winder .

Accurate length.
Very good yarn delivery because of pressure roller technique.

Q C

Lack of laboratory facilities

Hi tech in house laboratory facilities to check washing  , rubbing, static water and other important fastness standards.

Non bleeding colors.